SONATA(YF) >2013 > G 2.4 GDI > Engine Mechanical System > General Information>Specifications - Revised  
Specifications
Description
 Specifications
 Limit
General
Type
 In-line, DOHC
 　
Number of cylinders
 4
 　
Bore
 88mm (3.464in)
 　
Stroke
 97mm (3.819in)
 　
Total displacement
 2359cc (143.90cu.in)
 　
Compression ratio
 11.3 ± 0.3 : 1
 　
Firing order
 1-3-4-2
 　
Valve timing
Intake valve
 Opens
(ATDC/BTDC)
 ATDC 7° ~ BTDC 38°
 　
Closes (ABDC)
 ABDC 67° ~ 22°
 　
Exhaust valve
 Opens (BBDC)
 BBDC 44° ~ 4°
 　
Closes (BTDC)
 ATDC 0° ~ 40°
 　
Valve clearance [Engine coolant temperature : 20°C (68°F)]
Intake valve
 0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)
 0.10 ~ 0.30mm
(0.0039 ~ 0.0118in.)
Exhaust valve
 0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)
 0.20 ~ 0.40mm
(0.0079 ~ 0.0157in.)
Camshaft
Cam height
 Intake
 44.2mm (1.7401in.)
 　
Exhaust
 45.0mm (1.7716in.)
 　
Journal outer diameter
 Intake
 No.1 : ￠ 30mm (1.1811in.)
No.2,3,4,5 : ￠ 24mm (0.9449in.)
 　
Exhaust
 No.1 : ￠ 36mm (1.4173in.)
No.2,3,4,5 : ￠ 24mm (0.9449in.)
 　
Bearing oil clearance
 Intake
 No.1 : 0.022 ~ 0.057mm (0.00087 ~ 0.00224in.)
No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)
 No.1 : 0.090mm (0.00354in.)
No.2,3,4,5 : 0.120mm (0.00472in.)
Exhaust
 No.1 : 0 ~ 0.032mm (0 ~ 0.00126in.)
No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)
End play
 0.04 ~ 0.16mm (0.0016 ~ 0.0063in.)
 0.20mm (0.0078in.)
Valve
Valve length
 Intake
 113.18mm (4.4559in.)
 112.93mm (4.4461in)
Exhaust
 105.84mm (4.1669in.)
 105.59mm (4.1571in)
Stem outer diameter
 Intake
 5.465 ~ 5.480mm (0.21516 ~ 0.21575in.)
 　
Exhaust
 5.458 ~ 5.470mm (0.21488 ~ 0.21535in.)
 　
Face angle
 45.25° ~ 45.75°
 　
Thickness of valve head (margin)
 Intake
 1.02mm (0.0401in.)
 　
Exhaust
 1.09mm (0.0429in.)
 　
Valve stem to valve guide clearance
 Intake
 0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)
 0.070mm (0.00275in.)
Exhaust
 0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)
 0.090mm (0.00354in.)
MLA outer diameter
 31.964 ~ 31.980mm (1.2584 ~ 1.2590in.)
 　
Tappet bore inner diameter
 32.000 ~ 32.025mm (1.2598 ~ 1.2608in.)
 　
MLA to tappet bore clearance
 0.020 ~ 0.061mm (0.00078 ~ 0.00240in.)
 0.070mm (0.00275in.)
Valve guide
Length
 Intake
 43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)
 　
Exhaust
 43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)
 　
Inner diameter
 Intake
 5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)
Exhaust
 5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)
Valve seat
Width of seat contact
 Intake
 1.16 ~ 1.46mm (0.0457 ~ 0.0575in.)
 　
Exhaust
 1.35 ~ 1.65mm (0.0531 ~ 0.0649in.)
 　
Seat angle
 Intake
 44.75° ~ 45.10°
 　
Exhaust
 44.75° ~ 45.10°
 　
Valve spring
Free length
 47.44mm (1.8677in.)
 　
Load
 19.0 ± 0.6kg/35.0mm (41.88 ± 1.32lb/1.3779in
39.8 ± 1.2kg/26.0mm (87.74 ± 2.64lb/1.0236in.)
 　
Out of squareness
 Less than 1.5°
 　
Cylinder head
Flatness of gasket surface
 Less than 0.05mm (0.0019in.) for total area
Less than 0.02mm (0.0007in.) for a section of
100mm (3.9370in.)×100mm (3.9370in.)
 　
Flatness of manifold mounting surface
 Intake
 Less than 0.10mm (0.0039in.)
 　
Exhaust
 Less than 0.10mm (0.0039in.)
 　
Piston
Piston outer diameter
 87.970 ~ 88.000mm (3.46338 ~ 3.46456in.)
 　
Piston to cylinder clearance
 0.020 ~ 0.040mm (0.00079 ~ 0.00157in.)
 　
Ring groove width
 No. 1 ring
 1.235 ~ 1.250mm (0.04862 ~ 0.04921in.)
 1.260mm (0.04961in.)
No. 2 ring
 1.230 ~ 1.250mm (0.04843 ~ 0.04921in.)
 1.260mm (0.04961in.)
Oil ring
 2.010 ~ 2.025mm (0.07913 ~ 0.07972in.)
 2.050mm (0.08071in.)
Piston ring
Side clearance
 No. 1 ring
 0.050 ~ 0.080mm (0.00197 ~ 0.00315in.)
 0.100mm (0.00394in.)
No. 2 ring
 0.040 ~ 0.080mm (0.00157 ~ 0.00315in.)
 0.100mm (0.00394in.)
Oil ring
 0.020 ~ 0.055mm (0.00079 ~ 0.00217in.)
 0.100mm (0.00394in.)
End gap
 No. 1 ring
 0.15 ~ 0.30mm (0.0059 ~ 0.0118in.)
 0.60mm (0.0236in.)
No. 2 ring
 0.37 ~ 0.52mm (0.0145 ~ 0.0204in.)
 0.70mm (0.0275in.)
Oil ring
 0.20 ~ 0.50mm (0.0079 ~ 0.0197in.)
 0.80mm (0.0315in.)
Piston pin
Piston pin outer diameter
 21.997 ~ 22.000mm (0.86602 ~ 0.86614in.)
 　
Piston pin hole inner diameter
 22.003 ~ 22.007mm (0.86626 ~ 0.86642in.)
 　
Piston pin hole clearance
 0.003 ~ 0.010mm (0.00012 ~ 0.00039in.)
 　
Connecting rod small end hole inner diameter
 22.005 ~ 22.011mm (0.86634 ~ 0.86657in.)
 　
Piston pin-to-connecting rod interference
 0.005 ~ 0.014mm (0.00020 ~ 0.00055in.)
 　
Connecting rod
Connecting rod big end inner diameter
 51.000 ~ 51.018mm (2.00787 ~ 2.00858in.)
 　
Connecting rod bearing oil clearance
 0.031 ~ 0.045mm (0.00122 ~ 0.00177in.)
 0.050mm ( 0.00197in.)
Side clearance
 0.10 ~ 0.25mm (0.0039 ~ 0.0098in.)
 0.35mm (0.0138in.)
Crankshaft
Main journal outer diameter
 51.942 ~ 51.960mm (2.04496 ~ 2.04567in.)
 　
Pin journal outer diameter
 47.954 ~ 47.972mm (1.88795 ~ 1.88866in.)
 　
Main bearing oil clearance
 0.020 ~ 0.038mm (0.00079 ~ 0.00150in.)
 0.100mm (0.00394in.)
End play
 0.07 ~ 0.25mm (0.0028 ~ 0.0098in.)
 0.30mm (0.0118in.)
Cylinder block
Cylinder bore
 88.00 ~ 88.03mm (3.4645 ~ 3.4657in.)
 　
Flatness of gasket surface
 Less than 0.05mm (0.0019in.) for total area
Less than 0.02mm (0.0007in.) for a section of
100mm (3.9370in.)×100mm (3.9370in.)
 　
Engine oil
Oil quantity
 Total
 5.5 L (1.45 U.S.gal., 5.81 U.S.qt., 4.84 lmp.qt.)
 When replacing a short engine or block assembly
Oil pan
 4.2 L (1.11 U.S.gal., 4.44 U.S.qt., 3.70 lmp.qt.)
 　
Drain and refill
 4.6 L (1.22 U.S.gal., 4.86 U.S.qt., 4.05 lmp.qt.)
 Including oil filter
Oil grade
 Recommendation
 5W-20/GF4&SM
 If not available, refer to the recommended API or ILSAC classification and SAE viscosity number.
Classification
 API SL, SM or above
ILSAC GF3, GF4 or above
 Satisfy the requirement of the API or ILSAC classification.
SAE viscosity grade
 Recommended SAE viscosity number
 Refer to the "Lubrication System".
Oil pressure (at 1,000rpm)
 117.68kPa (1.2kgf/cm², 17.07psi) or above
 Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system
Cooling method
 Forced circulation with cooling fan
 　
Coolant quantity
 6.5 ~ 6.6L (1.72 ~ 1.74 U.S.gal., 6.87 ~ 6.97 U.S.qt., 5.72 ~ 5.81 lmp.qt. )
 　
Thermostat
 Type
 Wax pellet type
 　
Opening temperature
 82±1.5°C (179.6±2.7°F)
 　
Full opening valve lift/temperature
 More than 8mm (0.3in.) / 95°C (203°F)
 　
Radiator cap
 Main valve opening pressure
 93.16 ~ 122.58kPa
(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)
 　
Vacuum valve opening pressure
 0 ~ 6.86 kPa
(0 ~ 0.07kgf/cm², 0 ~ 0.99psi)
 　

Tightening Torques
Item
 Quantity
 N.m
 kgf.m
 lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt
 4
 58.8 ~ 73.5
 6.0 ~ 7.5
 43.4 ~ 54.2
Engine mounting insulator to engine mounting support bracket fixing nut
 1
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Engine mounting support bracket to engine support bracket fixing bolt
 1
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Engine mounting support bracket to engine support bracket fixing nut
 2
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Transaxle mounting bracket to body fixing bolt
 3
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting bracket to body fixing nut
 1
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting support bracket fixing bolt
 4
 58.8 ~ 78.5
 6.0 ~ 8.0
 43.4 ~ 57.9
Transaxle mounting bracket to transaxle mounting support bracket fixing bolt
 2
 88.3 ~ 107.9
 9.0 ~ 11.0
 65.1 ~ 79.6
Roll rod bracket to sub frame fixing bolt 
 2
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Roll rod bracket to roll rod support bracket fixing bolt & nut
 1
 88.3 ~ 107.9
 9.0 ~ 11.0
 65.1 ~ 79.6
Timing system
Idler bolt
 2
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Drive belt tensioner pulley bolt
 1
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Drive belt tensioner bolt
 1
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Crankshaft pulley bolt
 1
 166.6 ~ 176.4
 17.0 ~ 18.0
 122.9 ~ 130.1
Timing chain cover service hole bolt
 1
 11.8 ~ 14.7
 1.2 ~ 1.5
 8.7 ~ 10.8
Timing chain cover bolt (M6×25)
 7
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Timing chain cover bolt (M8×28)
 7
 18.6 ~ 22.5
 1.9 ~ 2.3
 13.7 ~ 16.6
Engine support bracket bolt (M8×30)
 1
 19.6 ~ 24.5
 2.0 ~ 2.5
 14.5 ~ 18.1
Engine support bracket bolt (M10×40)
 1
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Engine support bracket bolt (M10×45)
 2
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Timing chain tensioner bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain tensioner arm bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain guide bolt
 3
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain oil jet bolt
 1
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Cylinder head
Engine cover mounting bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Ignition coil bolt
 4
 3.9 ~ 5.9
 0.4 ~ 0.6
 2.9 ~ 4.3
Cylinder head cover bolt
 20
 [3.9~5.9] + [7.8~9.8]
 [0.4~0.6] + [0.8~1.0]
 [2.9~4.3] + [5.8~7.2]
High pressure fuel pipe nut
 2
 26.5 ~ 32.4
 2.7 ~ 3.3
 19.5 ~ 23.9
High pressure fuel pump bolt
 2
 12.7 ~ 14.7
 1.3 ~ 1.5
 9.4 ~ 10.8
High pressure fuel pump bracket bolt
 3
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
CVVT bolt (LH/RH)
 2
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Camshaft bearing cap bolt (M6) (LH/RH)
 16
 [5.9] + [10.8~12.7]
 [0.6] + [1.1~1.3]
 [4.3] + [8.0~9.4]
Camshaft bearing cap bolt (M8)
 4
 [14.7] + [27.5 ~ 31.4]
 [1.5] + [2.8~3.2]
 [10.8] + [20.3~23.1]
Cylinder head bolt
 10
 [32.4~36.3] + [90~95°] + [90~95°]
 [3.3~3.7] + [90~95°] + [90~95°]
 [23.9~26.8] + [90~95°] + [90~95°]
Engine hanger bolt (Front/Rear)
 2
 27.5 ~ 31.4
 2.8 ~ 3.2
 20.3 ~ 23.1
Camshaft position sensor (LH/RH)
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Oil control valve (OCV) bolt (LH/RH)
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cylinder block
Tensioner assembly intergrated bracket bolt
 5
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Flywheel bolt
 7
 117.7 ~ 127.5
 12.0 ~ 13.0
 86.8 ~ 93.9
Drive plate bolt
 7
 117.7 ~ 127.5
 12.0 ~ 13.0
 86.8 ~ 93.9
Oil filter bracket bolt
 4
 21.6 ~ 26.5
 2.2 ~ 2.7
 15.9 ~ 19.5
Ladder frame bolt
 10
 [8.8~9.8] + [17.7~20.6] + [27.5~31.4]
 [0.9~0.1] + [1.8~2.1] + [2.8~3.2]
 [6.5~7.2] + [13.0~15.2] + [20.3~23.1]
Connecting rod bearing cap bolt
 8
 [17.7~21.6] + [88~92°]
 [1.8~2.2] + [88~92°]
 [13.0~15.9] + [88~92°]
Main bearing cap bolt
 10
 [14.7] + [27.5~31.4] + [120~125°]
 [1.5] + [2.8~3.2] + [120~125°]
 [10.8] + [20.3~23.1] + [120~125°]
Piston cooling oil jet bolt
 4
 24.5 ~ 29.4
 2.5 ~ 3.0
 18.1 ~ 21.7
Crankshaft position sensor & cover bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Knock sensor
 1
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Lubrication system
Oil drain plug
 1
 34.3 ~ 44.1
 3.5 ~ 4.5
 25.3 ~ 32.5
Oil filter
 1
 11.8 ~ 15.7
 1.2 ~ 1.6
 8.7 ~ 11.6
Oil level gauge assembly bolt
 1
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
A/C compressor bracket bolt
 4
 19.6 ~ 23.5
 2.0 ~ 2.4
 14.5 ~ 17.4
Oil pan bolt (M6)
 16
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Oil pan bolt (M9)
 2
 30.4 ~ 34.3
 3.1 ~ 3.5
 22.4 ~ 25.3
BSM chain tensioner arm bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
BSM chain guide bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
BSM chain tensioner bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Blance shaft module (BSM) bolt
 4
 [22.6~26.5] + [103~107°]
 [2.3~2.7] + [103~107°]
 [16.6~19.5] + [103~107°]
Oil pressure switch
 1
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
Cooling system
Water pump pulley bolt
 3
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Water pump bolt
 5
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water pump housing bolt
 5
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water inlet fitting bolt
 3
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
Water temperature control assembly nut
 1
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water temperature control assembly bolt
 2
 14.7 ~ 19.6
 1.5 ~ 2.0
 10.8 ~ 14.5
Water inlet pipe bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Intake and exhaust system
Air intake hose clamp bolt
 1
 2.9 ~ 4.9
 0.3 ~ 0.5
 2.2 ~ 3.6
Air cleaner asembly bolt
 2
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Electronic throttle control (ETC) module bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Intake manifold stay bolt
 4
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Intake manifold bolt
 3
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Intake manifold nut
 2
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Oxygen sensor (Front/Rear)
 2
 39.2 ~49.0
 4.0 ~ 5.0
 28.9 ~ 36.2
Exhaust manifold heat protector bolt
 ULEV:3
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
SULEV:4
Exhaust manifold stay bolt (M8)
 2
 18.6 ~ 27.5
 1.9 ~ 2.8
 13.7 ~ 20.3
Exhaust manifold stay bolt (M10)
 ULEV:1
 51.9 ~ 57.8
 5.3 ~ 5.9
 38.3 ~ 42.6
SULEV:2
Exhaust manifold nut
 ULEV:8
 49.0 ~ 53.9
 5.0 ~ 5.5
 36.2 ~ 39.7
SULEV:7
Catalytic converter / muffler nut
 6
 39.2 ~ 58.8
 4.0 ~ 6.0
 28.9 ~ 43.4

Specifications
Description
 Specifications
 Limit
General
Type
 In-line, DOHC
 　
Number of cylinders
 4
 　
Bore
 88mm (3.464in)
 　
Stroke
 97mm (3.819in)
 　
Total displacement
 2359cc (143.90cu.in)
 　
Compression ratio
 11.3 ± 0.3 : 1
 　
Firing order
 1-3-4-2
 　
Valve timing
Intake valve
 Opens
(ATDC/BTDC)
 ATDC 7° ~ BTDC 38°
 　
Closes (ABDC)
 ABDC 67° ~ 22°
 　
Exhaust valve
 Opens (BBDC)
 BBDC 44° ~ 4°
 　
Closes (BTDC)
 ATDC 0° ~ 40°
 　
Valve clearance [Engine coolant temperature : 20°C (68°F)]
Intake valve
 0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)
 0.10 ~ 0.30mm
(0.0039 ~ 0.0118in.)
Exhaust valve
 0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)
 0.20 ~ 0.40mm
(0.0079 ~ 0.0157in.)
Camshaft
Cam height
 Intake
 44.2mm (1.7401in.)
 　
Exhaust
 45.0mm (1.7716in.)
 　
Journal outer diameter
 Intake
 No.1 : ￠ 30mm (1.1811in.)
No.2,3,4,5 : ￠ 24mm (0.9449in.)
 　
Exhaust
 No.1 : ￠ 36mm (1.4173in.)
No.2,3,4,5 : ￠ 24mm (0.9449in.)
 　
Bearing oil clearance
 Intake
 No.1 : 0.022 ~ 0.057mm (0.00087 ~ 0.00224in.)
No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)
 No.1 : 0.090mm (0.00354in.)
No.2,3,4,5 : 0.120mm (0.00472in.)
Exhaust
 No.1 : 0 ~ 0.032mm (0 ~ 0.00126in.)
No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)
End play
 0.04 ~ 0.16mm (0.0016 ~ 0.0063in.)
 0.20mm (0.0078in.)
Valve
Valve length
 Intake
 113.18mm (4.4559in.)
 112.93mm (4.4461in)
Exhaust
 105.84mm (4.1669in.)
 105.59mm (4.1571in)
Stem outer diameter
 Intake
 5.465 ~ 5.480mm (0.21516 ~ 0.21575in.)
 　
Exhaust
 5.458 ~ 5.470mm (0.21488 ~ 0.21535in.)
 　
Face angle
 45.25° ~ 45.75°
 　
Thickness of valve head (margin)
 Intake
 1.02mm (0.0401in.)
 　
Exhaust
 1.09mm (0.0429in.)
 　
Valve stem to valve guide clearance
 Intake
 0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)
 0.070mm (0.00275in.)
Exhaust
 0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)
 0.090mm (0.00354in.)
MLA outer diameter
 31.964 ~ 31.980mm (1.2584 ~ 1.2590in.)
 　
Tappet bore inner diameter
 32.000 ~ 32.025mm (1.2598 ~ 1.2608in.)
 　
MLA to tappet bore clearance
 0.020 ~ 0.061mm (0.00078 ~ 0.00240in.)
 0.070mm (0.00275in.)
Valve guide
Length
 Intake
 43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)
 　
Exhaust
 43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)
 　
Inner diameter
 Intake
 5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)
Exhaust
 5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)
Valve seat
Width of seat contact
 Intake
 1.16 ~ 1.46mm (0.0457 ~ 0.0575in.)
 　
Exhaust
 1.35 ~ 1.65mm (0.0531 ~ 0.0649in.)
 　
Seat angle
 Intake
 44.75° ~ 45.10°
 　
Exhaust
 44.75° ~ 45.10°
 　
Valve spring
Free length
 47.44mm (1.8677in.)
 　
Load
 19.0 ± 0.6kg/35.0mm (41.88 ± 1.32lb/1.3779in
39.8 ± 1.2kg/26.0mm (87.74 ± 2.64lb/1.0236in.)
 　
Out of squareness
 Less than 1.5°
 　
Cylinder head
Flatness of gasket surface
 Less than 0.05mm (0.0019in.) for total area
Less than 0.02mm (0.0007in.) for a section of
100mm (3.9370in.)×100mm (3.9370in.)
 　
Flatness of manifold mounting surface
 Intake
 Less than 0.10mm (0.0039in.)
 　
Exhaust
 Less than 0.10mm (0.0039in.)
 　
Piston
Piston outer diameter
 87.970 ~ 88.000mm (3.46338 ~ 3.46456in.)
 　
Piston to cylinder clearance
 0.020 ~ 0.040mm (0.00079 ~ 0.00157in.)
 　
Ring groove width
 No. 1 ring
 1.235 ~ 1.250mm (0.04862 ~ 0.04921in.)
 1.260mm (0.04961in.)
No. 2 ring
 1.230 ~ 1.250mm (0.04843 ~ 0.04921in.)
 1.260mm (0.04961in.)
Oil ring
 2.010 ~ 2.025mm (0.07913 ~ 0.07972in.)
 2.050mm (0.08071in.)
Piston ring
Side clearance
 No. 1 ring
 0.050 ~ 0.080mm (0.00197 ~ 0.00315in.)
 0.100mm (0.00394in.)
No. 2 ring
 0.040 ~ 0.080mm (0.00157 ~ 0.00315in.)
 0.100mm (0.00394in.)
Oil ring
 0.020 ~ 0.055mm (0.00079 ~ 0.00217in.)
 0.100mm (0.00394in.)
End gap
 No. 1 ring
 0.15 ~ 0.30mm (0.0059 ~ 0.0118in.)
 0.60mm (0.0236in.)
No. 2 ring
 0.37 ~ 0.52mm (0.0145 ~ 0.0204in.)
 0.70mm (0.0275in.)
Oil ring
 0.20 ~ 0.50mm (0.0079 ~ 0.0197in.)
 0.80mm (0.0315in.)
Piston pin
Piston pin outer diameter
 21.997 ~ 22.000mm (0.86602 ~ 0.86614in.)
 　
Piston pin hole inner diameter
 22.003 ~ 22.007mm (0.86626 ~ 0.86642in.)
 　
Piston pin hole clearance
 0.003 ~ 0.010mm (0.00012 ~ 0.00039in.)
 　
Connecting rod small end hole inner diameter
 22.005 ~ 22.011mm (0.86634 ~ 0.86657in.)
 　
Piston pin-to-connecting rod interference
 0.005 ~ 0.014mm (0.00020 ~ 0.00055in.)
 　
Connecting rod
Connecting rod big end inner diameter
 51.000 ~ 51.018mm (2.00787 ~ 2.00858in.)
 　
Connecting rod bearing oil clearance
 0.031 ~ 0.045mm (0.00122 ~ 0.00177in.)
 0.050mm ( 0.00197in.)
Side clearance
 0.10 ~ 0.25mm (0.0039 ~ 0.0098in.)
 0.35mm (0.0138in.)
Crankshaft
Main journal outer diameter
 51.942 ~ 51.960mm (2.04496 ~ 2.04567in.)
 　
Pin journal outer diameter
 47.954 ~ 47.972mm (1.88795 ~ 1.88866in.)
 　
Main bearing oil clearance
 0.020 ~ 0.038mm (0.00079 ~ 0.00150in.)
 0.100mm (0.00394in.)
End play
 0.07 ~ 0.25mm (0.0028 ~ 0.0098in.)
 0.30mm (0.0118in.)
Cylinder block
Cylinder bore
 88.00 ~ 88.03mm (3.4645 ~ 3.4657in.)
 　
Flatness of gasket surface
 Less than 0.05mm (0.0019in.) for total area
Less than 0.02mm (0.0007in.) for a section of
100mm (3.9370in.)×100mm (3.9370in.)
 　
Engine oil
Oil quantity
 Total
 6.1 L (1.61 U.S.gal., 6.44 U.S.qt., 5.36 lmp.qt.)
 When replacing a short engine or block assembly
Oil pan
 4.6 L (1.21 U.S.gal., 4.86 U.S.qt., 4.04 lmp.qt.)
 　
Drain and refill
 5.0 L (1.32 U.S.gal., 5.28 U.S.qt., 4.39 lmp.qt.)
 Including oil filter
Oil grade
 Recommendation
 5W-20/GF4&SM
 If not available, refer to the recommended API or ILSAC classification and SAE viscosity number.
Classification
 API SL, SM or above
ILSAC GF3, GF4 or above
 Satisfy the requirement of the API or ILSAC classification.
SAE viscosity grade
 Recommended SAE viscosity number
 Refer to the "Lubrication System".
Oil pressure (at 1,000rpm)
 117.68kPa (1.2kgf/cm², 17.07psi) or above
 Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system
Cooling method
 Forced circulation with cooling fan
 　
Coolant quantity
 6.5 ~ 6.6L (1.72 ~ 1.74 U.S.gal., 6.87 ~ 6.97 U.S.qt., 5.72 ~ 5.81 lmp.qt. )
 　
Thermostat
 Type
 Wax pellet type
 　
Opening temperature
 82±1.5°C (179.6±2.7°F)
 　
Full opening valve lift/temperature
 More than 8mm (0.3in.) / 95°C (203°F)
 　
Radiator cap
 Main valve opening pressure
 93.16 ~ 122.58kPa
(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)
 　
Vacuum valve opening pressure
 0 ~ 6.86 kPa
(0 ~ 0.07kgf/cm², 0 ~ 0.99psi)
 　

Tightening Torques
Item
 Quantity
 N.m
 kgf.m
 lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt
 4
 58.8 ~ 73.5
 6.0 ~ 7.5
 43.4 ~ 54.2
Engine mounting insulator to engine mounting support bracket fixing nut
 1
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Engine mounting support bracket to engine support bracket fixing bolt
 1
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Engine mounting support bracket to engine support bracket fixing nut
 2
 78.5 ~ 98.1
 8.0 ~ 10.0
 57.9 ~ 72.3
Transaxle mounting bracket to body fixing bolt
 3
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting bracket to body fixing nut
 1
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting support bracket fixing bolt
 4
 58.8 ~ 78.5
 6.0 ~ 8.0
 43.4 ~ 57.9
Transaxle mounting bracket to transaxle mounting support bracket fixing bolt
 2
 88.3 ~ 107.9
 9.0 ~ 11.0
 65.1 ~ 79.6
Roll rod bracket to sub frame fixing bolt 
 2
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Roll rod bracket to roll rod support bracket fixing bolt & nut
 1
 88.3 ~ 107.9
 9.0 ~ 11.0
 65.1 ~ 79.6
Timing system
Idler bolt
 2
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Drive belt tensioner pulley bolt
 1
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Drive belt tensioner bolt
 1
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Crankshaft pulley bolt
 1
 166.6 ~ 176.4
 17.0 ~ 18.0
 122.9 ~ 130.1
Timing chain cover service hole bolt
 1
 11.8 ~ 14.7
 1.2 ~ 1.5
 8.7 ~ 10.8
Timing chain cover bolt (M6×25)
 7
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Timing chain cover bolt (M8×28)
 7
 18.6 ~ 22.5
 1.9 ~ 2.3
 13.7 ~ 16.6
Engine support bracket bolt (M8×30)
 1
 19.6 ~ 24.5
 2.0 ~ 2.5
 14.5 ~ 18.1
Engine support bracket bolt (M10×40)
 1
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Engine support bracket bolt (M10×45)
 2
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Timing chain tensioner bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain tensioner arm bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain guide bolt
 3
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain oil jet bolt
 1
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Cylinder head
Engine cover mounting bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Ignition coil bolt
 4
 3.9 ~ 5.9
 0.4 ~ 0.6
 2.9 ~ 4.3
Cylinder head cover bolt
 20
 [3.9~5.9] + [7.8~9.8]
 [0.4~0.6] + [0.8~1.0]
 [2.9~4.3] + [5.8~7.2]
High pressure fuel pipe nut
 2
 26.5 ~ 32.4
 2.7 ~ 3.3
 19.5 ~ 23.9
High pressure fuel pump bolt
 2
 12.7 ~ 14.7
 1.3 ~ 1.5
 9.4 ~ 10.8
High pressure fuel pump bracket bolt
 3
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
CVVT bolt (LH/RH)
 2
 53.9 ~ 63.7
 5.5 ~ 6.5
 39.7 ~ 47.0
Camshaft bearing cap bolt (M6) (LH/RH)
 16
 [5.9] + [10.8~12.7]
 [0.6] + [1.1~1.3]
 [4.3] + [8.0~9.4]
Camshaft bearing cap bolt (M8)
 4
 [14.7] + [27.5 ~ 31.4]
 [1.5] + [2.8~3.2]
 [10.8] + [20.3~23.1]
Cylinder head bolt
 10
 [32.4~36.3] + [90~95°] + [90~95°]
 [3.3~3.7] + [90~95°] + [90~95°]
 [23.9~26.8] + [90~95°] + [90~95°]
Engine hanger bolt (Front/Rear)
 2
 27.5 ~ 31.4
 2.8 ~ 3.2
 20.3 ~ 23.1
Camshaft position sensor (LH/RH)
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Oil control valve (OCV) bolt (LH/RH)
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cylinder block
Tensioner assembly intergrated bracket bolt
 5
 39.2 ~ 44.1
 4.0 ~ 4.5
 28.9 ~ 32.5
Flywheel bolt
 7
 117.7 ~ 127.5
 12.0 ~ 13.0
 86.8 ~ 93.9
Drive plate bolt
 7
 117.7 ~ 127.5
 12.0 ~ 13.0
 86.8 ~ 93.9
Oil filter bracket bolt
 4
 21.6 ~ 26.5
 2.2 ~ 2.7
 15.9 ~ 19.5
Ladder frame bolt
 10
 [8.8~9.8] + [17.7~20.6] + [27.5~31.4]
 [0.9~0.1] + [1.8~2.1] + [2.8~3.2]
 [6.5~7.2] + [13.0~15.2] + [20.3~23.1]
Connecting rod bearing cap bolt
 8
 [17.7~21.6] + [88~92°]
 [1.8~2.2] + [88~92°]
 [13.0~15.9] + [88~92°]
Main bearing cap bolt
 10
 [14.7] + [27.5~31.4] + [120~125°]
 [1.5] + [2.8~3.2] + [120~125°]
 [10.8] + [20.3~23.1] + [120~125°]
Piston cooling oil jet bolt
 4
 24.5 ~ 29.4
 2.5 ~ 3.0
 18.1 ~ 21.7
Crankshaft position sensor & cover bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Knock sensor
 1
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Lubrication system
Oil drain plug
 1
 34.3 ~ 44.1
 3.5 ~ 4.5
 25.3 ~ 32.5
Oil filter
 1
 11.8 ~ 15.7
 1.2 ~ 1.6
 8.7 ~ 11.6
Oil level gauge assembly bolt
 1
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
A/C compressor bracket bolt
 4
 19.6 ~ 23.5
 2.0 ~ 2.4
 14.5 ~ 17.4
Oil pan bolt (M6)
 16
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Oil pan bolt (M9)
 2
 30.4 ~ 34.3
 3.1 ~ 3.5
 22.4 ~ 25.3
BSM chain tensioner arm bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
BSM chain guide bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
BSM chain tensioner bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Blance shaft module (BSM) bolt
 4
 [22.6~26.5] + [103~107°]
 [2.3~2.7] + [103~107°]
 [16.6~19.5] + [103~107°]
Oil pressure switch
 1
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
Cooling system
Water pump pulley bolt
 3
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Water pump bolt
 5
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water pump housing bolt
 5
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water inlet fitting bolt
 3
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
Water temperature control assembly nut
 1
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Water temperature control assembly bolt
 2
 14.7 ~ 19.6
 1.5 ~ 2.0
 10.8 ~ 14.5
Water inlet pipe bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Intake and exhaust system
Air intake hose clamp bolt
 1
 2.9 ~ 4.9
 0.3 ~ 0.5
 2.2 ~ 3.6
Air cleaner asembly bolt
 2
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Electronic throttle control (ETC) module bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Intake manifold stay bolt
 4
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Intake manifold bolt
 3
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Intake manifold nut
 2
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Oxygen sensor (Front/Rear)
 2
 39.2 ~49.0
 4.0 ~ 5.0
 28.9 ~ 36.2
Exhaust manifold heat protector bolt
 ULEV:3
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
SULEV:4
Exhaust manifold stay bolt (M8)
 2
 18.6 ~ 27.5
 1.9 ~ 2.8
 13.7 ~ 20.3
Exhaust manifold stay bolt (M10)
 ULEV:1
 51.9 ~ 57.8
 5.3 ~ 5.9
 38.3 ~ 42.6
SULEV:2
Exhaust manifold nut
 ULEV:8
 49.0 ~ 53.9
 5.0 ~ 5.5
 36.2 ~ 39.7
SULEV:7
Catalytic converter / muffler nut
 6
 39.2 ~ 58.8
 4.0 ~ 6.0
 28.9 ~ 43.4